Custom Foam Inserts

We design and fabricate custom case inserts for hundreds of companies including all the Government prime contractors as well as the U.S. Military. We are authorized fabricators/distributors for: Carpenter Foam Co., Dow Chemical, Foamex, W.T. Burnett, and Zotefoams. All foam fabrication is done in our 65,000 square foot facility, which houses the latest equipment including c-n-c routers and waterjet cutting.

Let one of our Engineers design a case insert for you or use the following foam selection guideline.

Foam Fabrication Capabilities

Whether it is our design or we are working from your drawing we have the experience to fabricate your foam insert. We have the most advanced foam fabrication facility in the Western United States.

CNC Routing We can route all polyethylene and closed cell foams including E.P.S. This process uses a high speed router that follows AutoCAD drawings to produce complex foam cavities.
Die-Cutting We can die-cut almost all foams. This process uses custom shaped steel rules that are stamped through the foam.
Hot-Wire Cutting We can hot-wire almost all types of foam. This process uses custom bent hot wires to produce a wide variety of complex cavities.
Water Jet Cutting We can water jet cut all types of foam materials. This process uses pressurized water working @55,000 PSI to cut through the foam. It follows a computer generated pattern and can produce complex shapes and cavities very quickly and efficiently.

We also have...

• Band saws
• Peelers
• Convoluters
• Laminators
• Hot wire profilers